The
tenoning platform is simple to make, and you will be able to screw one together
in just a few minutes.
It is so easy to make, in fact, that
you may just toss it after a job is completed. Next tenoning job, you’ll just
make a new one. You can easily tailor the jig to a special job. Make it wide
enough to accommodate two workpieces, for example.
1. Cut the parts. Five parts
is all you need, and you will probably find the stock for them in your scrap
collection. The parts aren’t big, and they don’t need to look good.
The two platforms must be flat, and
it is a whole lot easier to assemble the jig if they also are square. I favor
MDF for these jigs because it has a good edge. It is crisp, free of voids, and
won’t develop washboard ripples after a few passes.
The fences must be straight. They should
be slightly thinner than the stock you are going to cut tenons on. By making
the fences thinner than the working stock, you ensure that the platform rests
on the work, not the fences.
The work stop should be no thicker than
the fences. Its end must be square.
2. Screw the platforms to the fence.
Getting the main platform joined to the fence at a perfect right angle is the
most critical part of the entire procedure. Align the platform edge flush with
the edge of a fence piece. Drill a countersunk pilot hole, and drive a screw,
setting its head below the platform surface. Then use a square to set the guiding
edge of the platform at right angles to the fence, pivoting the pieces on that
first screw as necessary. Clamp the parts together when they are perfectly square.
Drive two more screws.
Mount the platform to the second fence
in the same way.
Position and attach the support platform
next. An easy way to set it is to butt a 3-in.-wide scrap against the main platform
and set the support platform against the scrap’s parallel edge. Flush up the
ends, and screw the platform in place.
Sand the edges around the screwheads,
to ensure the entire surface is flat. Dust it, and apply paste wax to the platforms.
3. Mount the stop. This is usually
job-specific. You lay out one shoulder of the tenon you want to cut, then clamp
the marked piece in the jig, with the main platform’s edge dead on the layout
line. Putt the stop against the end of the work and drill pilot holes and drive
two screw through the support platform into the stop.
Now the tenoning platform is ready for
use.
| Cutting
List |
|
Part
Qty |
Dimensions |
Material |
| Fence |
2 |
5/8 in. x 3/4 in. x 18 in. |
hardwood |
| Main platform |
1 |
1/2 in. x 6 in. x 8 in. |
MDF |
| Support platform |
1 |
1/2 in. x 6 in. x 3 in. |
MDF |
| Work stop |
1 |
5/8 in. x 2 in. x 6 in. |
hardwood |
| |
| Hardware |
|
Part
Qty |
Dimensions |
| Drywall screws |
12 |
1 in. |
|